MVME 55006E-0163-B Motorola PC Board original

Troubleshooting Guide for MVME55006E-0163-B VME Controller Module

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Description

Troubleshooting Guide for MVME55006E-0163-B VME Controller Module

Critical Precautions

  1. Static Control
    • Use grounded wrist straps and ESD mats during handling.
    • Module sensitivity: ‌±500V HBM‌ (per ANSI/ESD S20.20).
  2. Power Safety
    • Verify input voltage: ‌+5VDC ±5%‌ (3.6A min.) before power-up.
    • Disable VMEbus P1/J1 SYSRESET during diagnostics.

Troubleshooting Procedures

1. Boot Failure (No POST)

Symptom Diagnostic Steps
No Status LEDs ① Measure PSU voltage at J1 pins 3/4 (+5V) and 6/7 (GND).
② Replace if <4.75V or ripple >100mV<sub>p-p</sub>.
Solid RED “FAIL” LED ① Reseat XMC mezzanine cards (e.g., XMC664).
② Verify FPGA config: Flash v03.21+ via JTAG (Mictor 38-pin).

2. Network Interface Fault (ENET0/1)

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a. Check RJ45 LINK LEDs:
- OFF: Replace CAT6 cable; test port with known-good device.
- ON (no data): Execute *ethreg -a 0xFC0 -v 0x01* (force 100FD).
b. Validate IP settings via Debug UART (115200 baud):
> ifconfig en0 192.168.1.10 netmask 255.255.255.0

3. VMEbus Communication Errors

  • Error Log‌: VME_ERR: A16/D16 timeout
    • Action 1‌: Probe A32/D32 signals (P2/J2) with oscilloscope:
      • Address Strobe (AS) pulse width must be >60ns.
      • Data Transfer Ack (DTACK) delay <200ns.
    • Action 2‌: Reconfigure PCI-X bridge:
      cppCopy Code
      mv5500e_reg -w 0xFEC00030 0x0040 // Enable VMEbus retry

 ‌Thermal Management

  • Overheat Shutdown (>85°C)‌:
    ① Clean heatsink fins (compressed air, max. 30PSI).
    ② Apply fresh thermal paste (Bergquist SP400-0.003″).
    ③ Confirm fan operation: 12VDC, 0.4A (Delta AFB1212LE).


️ ‌FRU Replacement Codes

Component Motorola PN Cross-Reference
SDRAM (512MB) 07-00346-01 Samsung K4H511638D
FPGA (Xilinx XC4V) 08-00177-02 Rev.B XC4VLX25-FF668C
Thermal Pad 09-40012-00 Bergquist GAP PAD 50×50mm

 ‌Support Protocol

When contacting ‌Motorola/Mentor Embedded Support‌, provide:

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- RMA# (if applicable): ________
- POST HEX Code (7-segment display): [ ] [ ] [ ] [ ]
- Diagnostic Log: Run *diags -t -v* > /tmp/mvme5500e.log

Escalation Path‌: support@mentor.com | Subject: ‌MVME55006E-0163-B URGENT FAILURE


⚙️ ‌Firmware Recovery

  1. Download recovery image:
    bashCopy Code
    wget https://support.mentor.com/MVME5500/v2.8/mvme5500e_fw.bin
  2. Program via JTAG:
    bashCopy Code
    impact -batch -assignfile /opt/Xilinx/mvme5500e.cfg

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