Description
IS220PDIAH1B and IS220PDIOH1A Installation Steps
## 1. Pre-Installation Preparation
– **Compatibility Verification**: Confirm that IS220PDIAH1B (digital input module) and IS220PDIOH1A (digital output module) are compatible with the target GE Mark VIe control system by referencing the system’s hardware compatibility list.
– **Module Inspection**: Check both modules for physical defects, including bent pins in connectors, cracks in the housing, or loose components. Ensure terminal blocks and labeling are intact.
– **Tool and Safety Preparation**: Gather tools: Phillips screwdriver, torque wrench (0.5–0.8 N·m range), anti-static wristband, and wire strippers. Prepare personal protective equipment (PPE) including insulated gloves and safety glasses.
– **Environmental Check**: Ensure the installation area meets operating conditions: temperature (-5°C to +60°C), humidity (5–95% non-condensing), and minimal vibration. Verify the chassis is properly grounded.
## 2. Mounting the Modules
– **System Power Down**: De-energize the Mark VIe chassis and implement lockout/tagout (LOTO) procedures to prevent electrical hazards.
– **Anti-Static Protection**: Wear the anti-static wristband and connect it to a verified ground point on the chassis to protect sensitive electronics.
– **Chassis Installation**:
– Align the IS220PDIAH1B (digital input) and IS220PDIOH1A (digital output) modules with their respective slots in the chassis, ensuring the guide rails engage with the module edges.
– Slide each module firmly into the slot until the backplane connector fully mates (a subtle click may be felt).
– Secure each module using the front-panel mounting screws, tightening to 0.6 N·m. Do not over-tighten, as this may damage the chassis or module.
## 3. Wiring Connections
– **Reference Documentation**: Use the GE Mark VIe wiring diagram to identify terminal assignments for power, inputs, and outputs on both modules.
– **IS220PDIAH1B (Digital Input) Wiring**:
– Connect field devices (e.g., limit switches, proximity sensors) to the “DI” terminals. Use 24V DC-compatible shielded cables.
– Strip wire ends to 6–7mm, insert into terminal blocks, and tighten screws to 0.3–0.4 N·m. Ensure no stray strands cause short circuits.
– Ground cable shields at the module end using the dedicated grounding terminal (marked “SHLD”).
– **IS220PDIOH1A (Digital Output) Wiring**:
– Connect load devices (e.g., solenoids, indicator lights) to the “DO” terminals, ensuring the total load does not exceed the module’s rating (typically 2A per channel at 24V DC).
– Use appropriately sized wires (minimum 22 AWG) and install inline fuses for overcurrent protection.
– Secure wires to terminals with the same torque as input connections (0.3–0.4 N·m).
– **Power Confirmation**: Both modules receive power via the chassis backplane; no external power wiring is required. Verify backplane voltage (24V DC ±10%) with a multimeter before proceeding.
## 4. Post-Installation Checks
– **Connection Verification**: Visually inspect all wiring to ensure correct terminal assignments, tight connections, and proper routing (avoiding sharp edges or heat sources).
– **Mechanical Security**: Confirm modules are fully seated in the chassis and mounting screws are properly torqued.
– **Insulation Test**: Use a megohmmeter to check insulation resistance between terminals and ground (minimum 100 MΩ at 500V DC) to detect hidden shorts.
## 5. System Integration and Validation
– **Power Restoration**: Remove LOTO devices and power on the chassis. The modules’ status LEDs will blink during initialization (30–60 seconds) and illuminate steady green once operational.
– **Configuration Validation**: Launch GE ToolboxST software, connect to the controller, and verify the modules are detected in the hardware configuration.
– **Function Testing**:
– For IS220PDIAH1B: Activate connected input devices (e.g., toggle switches) and confirm status updates in ToolboxST.
– For IS220PDIOH1A: Trigger outputs via the software and verify connected loads respond correctly (e.g., lights illuminate, solenoids actuate).
## 6. Safety Notes
– Never work on live wiring. Always de-energize the system and use LOTO during installation or maintenance.
– Do not exceed the modules’ current or voltage ratings, as this may cause permanent damage or fire risk.
– Replace damaged modules only with genuine GE parts to maintain system integrity and s

IS220PDIAH1B -IS220PDIOH1A PDF
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