D138-002-002 DCS Modules SUPPLY BY MOOG

Description

Application Case of D138-002-002
1. Project Overview
This project is a smart factory transformation project undertaken by a leading manufacturing enterprise in the automotive parts industry. The core demand of the enterprise is to solve the problems of low production efficiency, high error rate of manual operation, and difficult traceability of production data in the traditional assembly line. To this end, the enterprise decided to introduce the D138-002-002 intelligent control system to realize the intelligent monitoring, scheduling and management of the assembly line.

2. Application of D138-002-002
The D138-002-002 system is mainly applied in three key links of the automotive parts assembly line: intelligent material distribution, precision assembly control and real-time quality inspection.
In the intelligent material distribution link, the D138-002-002 system is connected with the enterprise’s WMS (Warehouse Management System) to realize the automatic matching and real-time calling of materials. According to the production schedule and the material demand information of each station, the system automatically dispatches AGV trolleys to transport materials to the designated positions. It also monitors the material inventory in real time. When the inventory is lower than the set threshold, it automatically sends a replenishment reminder to avoid material shortage affecting production.
In the precision assembly control link, the D138-002-002 system collects real-time data of assembly equipment through sensors, such as torque, speed and pressure during the assembly process. The system compares the collected data with the preset standard parameters in real time. If there is a deviation, it immediately sends an alarm signal and adjusts the equipment parameters automatically or prompts the operator to intervene. This ensures the consistency and precision of the assembly process and reduces the defect rate caused by improper operation.
In the real-time quality inspection link, the D138-002-002 system is equipped with machine vision inspection equipment. It can quickly identify surface defects, dimensional deviations and other problems of products during the assembly process. The inspection results are automatically recorded in the system, and the unqualified products are automatically sorted out. At the same time, the system establishes a complete product quality traceability chain, which can trace the production time, operator, equipment status and other information of each product, providing a reliable basis for quality analysis and improvement.

3. Application Effect
After the successful application of the D138-002-002 system, the enterprise has achieved remarkable results in the transformation of the smart factory. The production efficiency of the assembly line has increased by 35% compared with before. The error rate of the assembly process has dropped from 5.2% to 0.8%, greatly reducing the rework and waste of products. The time for quality inspection has been shortened by 60%, and the traceability rate of product quality has reached 100%.
In addition, the system realizes the visualization of production data. The enterprise management can grasp the operation status of the assembly line, production progress, quality indicators and other information in real time through the background management platform, which provides strong support for scientific decision-making. The successful application of the D138-002-002 system has not only improved the enterprise’s production efficiency and product quality, but also enhanced its core competitiveness in the market.
D138-002-002 PDF
D138-002-002

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