C600/10/1/1/1/00 13130262, C6001011100 ELAU Servo Control

This process integrates controller hardware interface communication protocol configuration and security standard verification, and key steps are labeled with corresponding fault codes and recovery mechanisms. If specific testing scenarios (such as high and low temperature cycle testing) need to be supplemented, this framework can be extended based on it.

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Description

1. Pre-Test Configuration

1.1 Hardware Setup

  • Mount the controller vertically in RMB02.2 rack (torque: 0.6 N·m)
  • Verify power supply: 24V DC (±10%) with 1.2A current capacity
  • Connect I/O modules per slot numbering:
    • Slot 1: Primary communication interface (PROFIBUS DP recommended)
    • Slots 2-4: Reserved for expansion modules (NN designation)

1.2 Software Initialization

  • Load firmware via CodeMeter License Central (cloud/on-premise deployment)
  • Configure CAN bus parameters:
    • Data rate: 1 Mbps (minimum 30 messages/sec to avoid “CanDmdTooSlow” error)
    • Device addressing: Align with CAN ID discrete inputs

2. Functional Testing

2.1 Power-On Self-Test (POST)

  • Monitor LED status sequence:
    • Green steady: Normal operation
    • Red flashing: Critical fault (refer to diagnostic code 61/63)

2.2 Motion Control Validation

  • Execute servo tuning via IndraDrive software:
    • PID parameter optimization for connected ELAU SM-140 series motors
    • Verify real-time interpolation in multi-axis mode

2.3 Communication Stress Test

  • PROFIBUS DP network:
    • Inject packet loss (<3%) using ProSoft Configuration Builder
    • Validate automatic recovery from “Bus Off” state (code 61)

3. Safety Compliance Checks

  • Emergency stop circuit:
    • Confirm SIL 3 compliance (IEC 61508) through forced contactor dropout
  • PWM signal failure simulation:
    • Trigger “Pwm No Signal” alarm (code 54) and verify fail-safe behavior

4. Documentation & Reporting

  • Generate XML configuration backup (path: C:\PCBExportFiles)
  • Record test parameters:

    • CAN bus load: ≤70% • Motor vibration: <2.5 mm/s RMS • Ambient temperature: 0-55°C (IP20)

 

 

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