9907-135 woodward

The setup procedure steps of 9907-135 Digital Speed Control Module

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Description

The setup procedure steps of 9907-135 Digital Speed Control Module

9907-135 Configuration Procedure

  1. Initial Power-Up

    • Apply 18–35VDC power to terminals ‌TB1-1 (+) / TB1-2 (–)‌.
    • Verify ‌STATUS LED‌ illuminates solid green (indicates boot completion).
  2. Communication Setup

    • Connect RS-485 interface to ‌TB2 terminals (A/B/Shield)‌ using shielded twisted-pair cable.
    • Set baud rate via DIP switch ‌SW1-1/2‌:
      • OFF-OFF = 9600 bps
        ON-OFF = 19200 bps
      • OFF-ON = 38400 bps (default)
        ON-ON = Reserved

  1. Parameter Initialization

    • Launch Toolkit™ Software → Establish connection to module.
    • Navigate: Configuration > Speed Control Settings:
      textCopy Code
      a. Set [Engine Type]: Diesel/Gas (select per prime mover)
      b. Adjust [Droop] = 0–10% (4% typical for generators)
      c. Configure [Speed Range]: 500–6000 RPM (match engine spec)
  2. PID Tuning

    • Access Tuning > PID Gains:
      textCopy Code
      Proportional (Kp): Start at 2.0
      Integral (Ki): Start at 0.5
      Derivative (Kd): Set to 0 (unless transient response required)

      Execute step-test‌ → Refine values until overshoot <±1%.

  3. Critical Safeties

    • Enable Protection > Overspeed Shutdown:
      textCopy Code
      Set [Trip Level] = 110% of rated speed
      Set [Trip Delay] = 0.3 sec
    • Activate Fail-Safe Mode via SW2-1ON = Enable (force relay de-energize on fault).


️ ‌Safety & Validation

  • Grounding‌: Ensure chassis ground resistance ‌≤1Ω‌ (terminal ‌TB1-3‌).
  • Calibration Check‌:
    • Run at 50%/75%/100% load → Confirm speed deviation ‌<±0.25%‌.
    • Trigger overspeed test → Verify relay ‌K1/K2‌ opens instantly.
  • Environmental Limits‌:
    • Operating Temp: ‌–40°C to +85°C
      Humidity: ‌5–95% non-condensing

‼️ ‌Fault Recovery

LED State Action
Red Flashing Communication error → Check RS-485 wiring
Red Solid Critical fault → Review Toolkit event log
Off (Power On) Verify input polarity; test supply voltage

 

9907-135 woodward PDF

9907-135 woodward

 

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