Description
The setup procedure steps of 9907-135 Digital Speed Control Module
9907-135 Configuration Procedure
-
Initial Power-Up
- Apply 18–35VDC power to terminals TB1-1 (+) / TB1-2 (–).
- Verify STATUS LED illuminates solid green (indicates boot completion).
-
Communication Setup
- Connect RS-485 interface to TB2 terminals (A/B/Shield) using shielded twisted-pair cable.
- Set baud rate via DIP switch SW1-1/2:
OFF-OFF= 9600 bps
ON-OFF= 19200 bpsOFF-ON= 38400 bps (default)
ON-ON= Reserved
-
Parameter Initialization
- Launch Toolkit™ Software → Establish connection to module.
- Navigate:
Configuration > Speed Control Settings:textCopy Codea. Set [Engine Type]: Diesel/Gas (select per prime mover)
b. Adjust [Droop] = 0–10% (4% typical for generators)
c. Configure [Speed Range]: 500–6000 RPM (match engine spec)
-
PID Tuning
- Access
Tuning > PID Gains:textCopy CodeProportional (Kp): Start at 2.0
Integral (Ki): Start at 0.5
Derivative (Kd): Set to 0 (unless transient response required)
Execute step-test → Refine values until overshoot <±1%.
- Access
-
Critical Safeties
- Enable
Protection > Overspeed Shutdown:textCopy CodeSet [Trip Level] = 110% of rated speed
Set [Trip Delay] = 0.3 sec
- Activate
Fail-Safe Modevia SW2-1:ON= Enable (force relay de-energize on fault).
- Enable
️ Safety & Validation
- Grounding: Ensure chassis ground resistance ≤1Ω (terminal TB1-3).
- Calibration Check:
- Run at 50%/75%/100% load → Confirm speed deviation <±0.25%.
- Trigger overspeed test → Verify relay K1/K2 opens instantly.
- Environmental Limits:
- Operating Temp: –40°C to +85°C
Humidity: 5–95% non-condensing
- Operating Temp: –40°C to +85°C
‼️ Fault Recovery
| LED State | Action |
|---|---|
| Red Flashing | Communication error → Check RS-485 wiring |
| Red Solid | Critical fault → Review Toolkit event log |
| Off (Power On) | Verify input polarity; test supply voltage |
9907-135 woodward PDF
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