6199-0128-01 ZYGO NEW BRAND

Description

Application Case of 6199-0128-01 ZYGO
1. Project Background
A leading manufacturer in the precision optics industry was facing significant challenges in ensuring the surface quality and dimensional accuracy of its high-end optical components. The company’s existing inspection equipment failed to meet the stringent precision requirements for critical components used in aerospace and medical imaging systems. Specifically, the traditional testing tools struggled with measuring sub-micron level surface flatness and wavefront aberration, which directly affected the performance and reliability of the final products. To address these issues and maintain its competitive edge in the global market, the manufacturer sought a high-precision metrology solution that could provide accurate, efficient, and repeatable measurement results.
2. Application Requirements
– Measurement Accuracy: Capable of detecting surface flatness errors within ±0.01 μm and wavefront aberration with a resolution of 0.001 λ (λ=632.8 nm).
– Measurement Efficiency: Able to complete the inspection of a single optical component within 5 minutes to meet the production line’s throughput requirements.
– Compatibility: Suitable for measuring various types of optical components, including flat mirrors, lenses, and prisms, with a maximum workpiece size of 300 mm × 300 mm.

– Data Reliability: Equipped with advanced data analysis and reporting functions to ensure traceability and reproducibility of measurement results.
– Operational Convenience: User-friendly interface and automated measurement process to reduce the reliance on highly skilled operators.
3. ZYGO 6199-0128-01 Solution
3.1 Product Overview
The ZYGO 6199-0128-01 is a high-precision interferometric metrology system specifically designed for the inspection of precision optical components. It integrates advanced interferometer technology, high-resolution imaging sensors, and intelligent software algorithms to deliver exceptional measurement performance. The system supports multiple measurement modes, including phase-shifting interferometry (PSI) and vertical scanning interferometry (VSI), enabling comprehensive inspection of both smooth and rough surfaces.
3.2 Customized Application Plan
1. System Deployment:
The ZYGO 6199-0128-01 system was installed in a controlled environment with constant temperature (23±0.5℃) and humidity (50±5%) to eliminate the impact of environmental factors on measurement accuracy.
2. Fixture Customization:
Specialized fixtures were designed to securely hold different types of optical components, ensuring stable positioning during measurement and minimizing deformation.
3. Software Configuration:
The system’s software was customized to match the manufacturer’s specific measurement requirements, including the setup of measurement parameters, automatic edge detection, and custom report templates.
4. Operator Training:
ZYGO provided professional training for the manufacturer’s operators, covering system operation, parameter adjustment, data analysis, and routine maintenance.
4. Implementation Results
After the deployment of the ZYGO 6199-0128-01 system, the manufacturer achieved significant improvements in both product quality and production efficiency:
– Precision Improvement: The system successfully achieved the required measurement accuracy, with surface flatness measurement error controlled within ±0.008 μm and wavefront aberration resolution reaching 0.001 λ, fully meeting the quality requirements of high-end optical components.
– Efficiency Enhancement: The average inspection time per component was reduced to 3.5 minutes, a 30% improvement compared to the previous equipment, effectively increasing the production line’s throughput.
– Cost Reduction: The high reliability and repeatability of the measurement results reduced the rate of defective products by 15%, significantly lowering production costs. Additionally, the automated operation reduced the need for highly skilled operators, further saving labor costs.
– Traceability Guarantee: The system’s built-in data logging and reporting functions ensured complete traceability of measurement results, facilitating compliance with industry quality standards and customer audit requirements.

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