1756-L73 Allen-Bradley Series Logic Controller

Warning:‌ Do NOT use solid-core wires for vibration-prone installations. For marine applications, apply anti-corrosion paste (Loctite 8008) on copper conductors.

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Description

Pre-Installation Requirements

  1. Power Specifications

    • Primary Input: 24V DC (18-32V DC)
    • Redundant Input: 24V DC (optional)
    • Max Inrush: 35A @ 20ms
    • Isolation: 1500V AC (input-to-backplane)
  2. Safety Compliance

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    - Arc Flash Category: PPE Level 1 (NFPA 70E)
    - Disconnect Device: UL 489 circuit breaker (≥10A)
    - Grounding: <1Ω chassis-to-earth (AWG 6 min)

Wiring Sequence

Step 1: Power Connections

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1. Terminate primary power at TB1:
• PIN 1: 24V DC+ (via 8A slow-blow fuse)
• PIN 2: 0V DC- (direct to PSU star point)
• PIN 3: Chassis ground (M4 screw, 2.2 Nm torque)

2. For redundant power (1756-PB75 module):
• Secondary input at J6 connector
• Maintain 30mm separation from AC wiring

Step 2: Controller Interfaces

Port Connection Cable Type
Serial (RS232) CIP programming (1784-U2CIC) Shielded 1503A (≤15m)
Ethernet 1756-EN4TR (IP67 rated) Cat6 SFTP (T568B)
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Step 3: I/O Wiring Standards

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[Digital Input Groups]
- Group 0-3: Sourcing (PNP) config:
INx+ → 24V DC via 5.6kΩ resistor
INx- → Sensor common

[Analog Outputs]
- Voltage mode: Twisted pair + drain wire
- Current mode: 250Ω precision resistor load
- Separation: ≥50mm from AC conductors


Critical Wiring Practices

⚠️ ‌EMC Mitigation

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• Segregate power/control cables:
- Parallel runs: 200mm min separation
- Crossings: 90° angle only
• Shield termination: Single-point ground at PDU
• Ferrite cores: Type 31 (100MHz) on comm cables

⚠️ ‌Hot-Swap Precautions

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▸ Always disconnect POWER A before module removal
▸ Wait for STATUS LED = Solid RED (capacitor discharge)
▸ Verify backplane voltage <2V DC (measure at test point TP7)

Validation & Testing

  1. Pre-Energization Checks

    • Continuity test: Input-to-ground >1MΩ @ 500V DC
    • Short-circuit test: Outputs to chassis (should be OL)
  2. Power-On Sequence

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    1. Apply control power → Wait for BOOTP timeout (90s)
    2. Verify LEDs:
    OK: Green solid
    FORCE: Off
    I/O: Amber during self-test
    3. Check backplane current: ≤1.8A @ 28V DC

Compliance References

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Standard Clause Requirement
UL 61010-1 6.3.2 Creepage clearance (>4.0mm)
IEC 61131-2 Table 12 Vibration immunity (15G @ 11ms)
NEC 409.110 (2) Short-circuit current rating (65kA IC)

Terminal Specifications

Component Torque Wire Range
Power terminals 0.6 Nm 24-12 AWG (stranded)
Communication ports 0.25 Nm 28-18 AWG
Ground lug 4.5 Nm 6 AWG (min)

 

1756-L73 Allen-Bradley Series Logic Controller PDF

1756-L73

 

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