Description
Pre-Installation Requirements
-
Power Specifications
- Primary Input: 24V DC (18-32V DC)
- Redundant Input: 24V DC (optional)
- Max Inrush: 35A @ 20ms
- Isolation: 1500V AC (input-to-backplane)
-
Safety Compliance
plaintextCopy Code- Arc Flash Category: PPE Level 1 (NFPA 70E)
- Disconnect Device: UL 489 circuit breaker (≥10A)
- Grounding: <1Ω chassis-to-earth (AWG 6 min)
Wiring Sequence
Step 1: Power Connections
1. Terminate primary power at TB1:
• PIN 1: 24V DC+ (via 8A slow-blow fuse)
• PIN 2: 0V DC- (direct to PSU star point)
• PIN 3: Chassis ground (M4 screw, 2.2 Nm torque)
2. For redundant power (1756-PB75 module):
• Secondary input at J6 connector
• Maintain 30mm separation from AC wiring
Step 2: Controller Interfaces
| Port | Connection | Cable Type |
|---|---|---|
| Serial (RS232) | CIP programming (1784-U2CIC) | Shielded 1503A (≤15m) |
| Ethernet | 1756-EN4TR (IP67 rated) | Cat6 SFTP (T568B) |
| SD Card Slot | Firmware recovery only | SanDisk Industrial SD |

[Digital Input Groups]
- Group 0-3: Sourcing (PNP) config:
INx+ → 24V DC via 5.6kΩ resistor
INx- → Sensor common
[Analog Outputs]
- Voltage mode: Twisted pair + drain wire
- Current mode: 250Ω precision resistor load
- Separation: ≥50mm from AC conductors
Critical Wiring Practices
⚠️ EMC Mitigation
• Segregate power/control cables:
- Parallel runs: 200mm min separation
- Crossings: 90° angle only
• Shield termination: Single-point ground at PDU
• Ferrite cores: Type 31 (100MHz) on comm cables
⚠️ Hot-Swap Precautions
▸ Always disconnect POWER A before module removal
▸ Wait for STATUS LED = Solid RED (capacitor discharge)
▸ Verify backplane voltage <2V DC (measure at test point TP7)
Validation & Testing
-
Pre-Energization Checks
- Continuity test: Input-to-ground >1MΩ @ 500V DC
- Short-circuit test: Outputs to chassis (should be OL)
-
Power-On Sequence
textCopy Code1. Apply control power → Wait for BOOTP timeout (90s)
2. Verify LEDs:
OK: Green solid
FORCE: Off
I/O: Amber during self-test
3. Check backplane current: ≤1.8A @ 28V DC
Compliance References
Standard Clause Requirement
UL 61010-1 6.3.2 Creepage clearance (>4.0mm)
IEC 61131-2 Table 12 Vibration immunity (15G @ 11ms)
NEC 409.110 (2) Short-circuit current rating (65kA IC)
Terminal Specifications
| Component | Torque | Wire Range |
|---|---|---|
| Power terminals | 0.6 Nm | 24-12 AWG (stranded) |
| Communication ports | 0.25 Nm | 28-18 AWG |
| Ground lug | 4.5 Nm | 6 AWG (min) |
1756-L73 Allen-Bradley Series Logic Controller PDF
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