Description
ABB 0-60063-1 Drive Module – Parameter Configuration Protocol
1. Pre-Configuration Requirements
Critical Precautions:
- Disable drive power & verify DC bus voltage <5V (NFPA 70E Category II PPE required)
- Confirm hardware label: “0-60063-1” and firmware version (OLED display code
FW:xxx) - Connect programming device:
- HMI: CDP-312C panel
- Software: DriveComposer PC tool (v2.22+) via USB/FCP
2. Parameter Access Hierarchy
graph LR
A[Main Menu] --> B[10: MOTOR DATA]
A --> C[20: SPEED CONTROL]
A --> D[30: TORQUE LIMITS]
A --> E[99: ADVANCED PARAMETERS]
E --> F[99.05: SIL2 CONFIG]
► Use navigation keys: ▲/▼ for selection, ENTER for edit mode
3. Essential Parameter Groups
Group 10: Motor Data
| Parameter | Path | Default | Recommended Value |
|---|---|---|---|
| Motor Nominal Power | 10.01 | 0.75 kW | <Your Motor Rating> |
| Motor Nominal Speed | 10.04 | 1430 rpm | Per motor plate data |
| Motor Nominal Current | 10.05 | 1.8 A | +10% derating |
| Motor Control Mode | 10.22 | SCALAR | DTFC (Direct Torque) |
Group 20: Speed Reference
| Parameter | Path | Critical Settings |
|---|---|---|
| Speed Source | 20.01 | 3: FCP (Fieldbus) |
| Max Speed | 20.02 | ≤95% of motor max (IEC 60034-1) |
| Acceleration Time 1 | 20.04 | 5.0 s → Calibrate per load inertia |
Group 30: Protection
30.13 Motor Therm Time: 20 min → ‌**Set per motor class (B/F/H)**‌
30.22 Earth Fault Action: 0 → ‌**2: Coast & Trip**‌ (IEC 61800-5-1)
4. Safety Configuration (SIL2)
- Enable safety input:
- Parameter 99.05.01:
SAFE TORQUE OFF= ENABLED
- Parameter 99.05.01:
- Verify redundant channel wiring:
- STO1+: Terminal X5:21
- STO1-: Terminal X5:22
- STO2+: Terminal X5:23
- STO2-: Terminal X5:24
- Validate function:
- Apply 24VDC → Drive enables
- Disconnect either channel → Immediate torque cutoff
5. Commissioning Sequence
- Auto-Tuning (Stationary):
- Set
98.02= 1: STANDARD + Start - Wait for “TUNE OK” on display (≈2 min)
- Set
- Direction Verification:
- Jog at 5% speed (
16.01) → Confirm motor rotation
- Jog at 5% speed (
- Torque Reference Setup:
textCopy Code
22.01 = 150% (Standard)
22.02 = 180% (Boost)
22.03 = 0.1 s (Boost time)
6. Post-Configuration Checks
| Test | Procedure | Pass Criteria |
|---|---|---|
| Parameter Lock | Set 16.04 = LOCKED |
“PAR LOCKED” displayed |
| Fault History Clear | Menu → FAULT LOG → Reset | No active faults (LED green) |
| Backup Configuration | DriveComposer → Save .dcf file | SHA-256 checksum verified |
7. Critical Notes
- Never change parameters under load – causes flux estimation errors
- Derating Requirements:
- Ambient >40°C: Reduce current 3%/°C (Parameter 30.12)
- Validation Standards:
- Functional Safety: IEC 61800-5-2 SIL2 Cat.3
- EMC: EN 61800-3 Class C3
0-60063-1 ABB pdf
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